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In order to take care of the voids, I mixed up small
amounts of the refractory and using the palm of my hand I rubbed the
refractory into the voids in a circular motion, making sure I filled
them all completely. I let that dry for about an hour. I then took a
kitchen sifter and sifted some refractory into a fine powder, dumping
the bigger particles back into the bag. I used this to make a fine
paste that I then went over the areas I had previously patched. This
left the area nice and smooth. It is hard to tell where it has been
patched.

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This final picture is of the first light of the
furnace, made about 36 hours after pouring the refractory. I have been
making short 5-minute heats at low gas pressure (about 2 psi) to start
driving the moisture out of the refractory. I let the furnace set and
cool down about an hour in between heats. In the past three days I
have made about 8 such heats and I am gradually increasing the heat. I
am still getting steam coming out so I will continue until the steam
stops and then wait a few days and give it a try at operating
temperature.

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